Ultrasonic Welding Piezoelectric converters Replace for dukane 110-3142
The transducer supplies the ultrasonic vibrations by means of piezoelectric converters which transform electrical energy into mechanical movement. Power applied to the transducer at 20kHz can range from less than 50 Watts up to 3000 Watts.The transducer is made from a number of polycrystalline ceramic elements separated by thin metal plates, clamped together under high pressure.
When an alternating voltage (dV/dt) is applied to the converters (or ceramics), a corresponding electric field (dE/dt) is produced which results in a variation in thickness (dL/dt) of the ceramic elements. This variation in thickness induces a pressure wave (dP/dt). Because the molecules or atoms of a solid are elastically bound to one another, the pressure wave results in a wave propagating through the material which is reflected by the ends the metal mass of the converter.
Dukane 110-3142 transducer fits 48A15 and 48B15 welding press systems and other older systems using the small form transducer and a 400 or 800 watt 20KHz generator.Output thread is 3/8-24.
Parameter
Dukane 41S30 Water Proof Transducer for Ultrasonic Food Cutting
Model | replaced Dukane 110-3142 |
Frequency | 20 khz |
Output power | 800 watt |
Joint bolt | 3/8-24 |
Ceramic disc Diameter | 50mm |
Qty of ceramic discs | 2pcs |
Capacitance | 6nf |
Amplitude | 10 um |
Application | Dukane ultrasonic 48A15 and 48B15 |
All of the components used in this dukane 110-3142replacement converters are all new, not recovered from scrapped units. These converters are made in a highly controlled and repeatable manner to duplicate the performance of the OEM models. The parts are made from certified materials in tightly controlled manufacturing processes, assembled and tested in a climate-controlled environment using carefully calibrated equipment, then properly aged and re-tested to ensure performance that duplicates the OEM part. Also we have second Branson machine, all replaced transducer will work on the original dukane machine before shipment, so that there will be no tuning problem.
Ultrasonic welding transducers generate high-frequency vibrations of tens of thousands of times per second through the transducer at the vibrating head, generating local high temperatures, and melting the plastics in the weld zone for welding purposes. The ultrasonic welding transducer generally adopts a bolt-clamped longitudinal array structure, which is connected with the fixing fixture and the gathering head to form a plastic welding vibration system. The ultrasonic welding transducer has the same starting principle as the cleaning transducer, but it has a higher power consumption. It usually cooperates with a plastic welding vibration system composed of a concentrating horn and a working head to complete ultrasonic welding of plastics, metals and the like. Ultrasonic welding transducer features: 1. The resonance impedance is low. 2. The mechanical Q value is high. 3. Electroacoustic conversion efficiency is high. 4. Low calorific value. 5. Large amplitude and high vibration speed.We supplyall kinds of Dukane Ultrasonic Transducers – converter – 20 kHz – 40 kHz, Also can make the booster replace for duakne in both aluminum or n Titanium.Dukane Ultrasonic 20 kHz Sealed Heawy Duty converter – Transducer Model 41S30,110-3122 Transducer, 110-3168 Transducer – Converter,Dukane 41C30-185 Transducer , Dukane Ultrasonic 20 kHz Slim probe,Dukane Ultrasonic 40 kHz, Dukane 41C27 side mount probe ,Dukane 40 kHz, 41C28 side mount probe, Dukane 40 kHz solid mount probe.A piezoelectric device that converts high-frequency electrical energy into corresponding high-frequency mechanical vibrations. Some manufacturers refer to the transducer as a Converter. Also see Piezoelectric Material.A piezoelectric device that converts high-frequency electrical energy into corresponding high-frequency mechanical vibrations. Some manufacturers refer to the transducer as a Converter. Also see Piezoelectric Material
Why RPS-SONIC TRANSDUCER:
1. Every transducer with a only tracking number, you can check the parameter from our saler no matter how long it passed.
2. All transducer with one year warranty.
3. Specialized in ultrasound for more than ten years
4. Every transducer with 24hours old testing before shipment.
5. Good packing, no packing problem during the 10 years exporting business.
6. Every customer will get purchase records and there are certain rewards after accumulation
Service and shipment
l Warranty one year for transducer.
l You can contact us for technical inquiry any time.
l We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
l We supply customized products service for small quantity also.
l Shipment by FED-EX /DHL