Rinco replaced ultrasonic welding horn Staking Horn for ABS and Acrylic welding
Parameter:
| Item | parameter |
| Frequency | 15Khz |
| Welding area | 127*33mm |
| Material | Alumium alloy |
| Connect screw | M16 |
Why ultrasonic is welcomed in automible industry?Let's check some application of ultrasonic auto welding:
Glove boxMaterial: PPFeatures:ultrasonic welding equipment Can replace the use of screws, nails and other auxiliary welding; hot plate or high frequency induction technology can be selected for welding.
Intake manifoldMaterial: NylonFeatures:ultrasonic welding equipment Improving air tightness can improve engine performance; plastic instead of aluminum can effectively reduce weight, part manufacturing costs and investment costs; hot plate or high frequency induction technology can be selected for welding.
Dash boardMaterial: ABSFeatures:ultrasonic welding equipment High strength and good tightness; no need to use accessories such as buckles, adhesives, etc .; can avoid scratching the instrument panel lens; choose ultrasonic or hot plate technology for welding.
Car tail lightMaterial: ABS and AcrylicFeatures:ultrasonic welding equipment High water tightness, good strength, clear and beautiful welding line; ultrasonic, hot plate or high frequency induction technology can be selected for welding.
Car doorMaterial: PPFeatures:ultrasonic welding equipment Replacing the buckle, it has strong reliability; effectively reduces costs; and avoids the sound of vibration during the movement; ultrasonic or hot plate technology can be selected for welding.
Ultrasoic welding widly use in auto area, such like welding, riveting, spot welding, caulking, cutting, sealing, punching, perforation and torsion welding. From sampling, suggestion, mold design and production, proofing to production, RPS-SONIC always pursues a professional and reasonable concept. At present, the mold frequencies that can be produced include: 15K, 20K, 28K, 30K, 35K, 40K and so on. Using the latest technology, RPS-SONIC can perform amplitude analysis and stress analysis on ultrasonic vibration systems (including ultrasonic vibrators, amplitude modulators and ultrasonic welding horns), so that the system has the obvious advantages of uniform output, reasonable amplitude and long service life. The factory is equipped with large CNC machining tools and drilling and milling machines to provide customers with complex shapes of plastic parts. The accuracy of the 3D drawing can reach within 2 wires. Each set of our production, whether it is a standard product or customized according to customer requirements , Are made of the best material 7075 imported magnesium aluminum, each set of molds with high precision, precision work, long service life, is the standard we pursue, all molds must pass repeated testing before they are delivered to customers in person In the hands.
Applications
Consumer products, automotive components, medical devices and most all industries utilize Ultrasonics. Metal inserts may be secured in plastic and dissimilar materials can often be bonded with proper tooling design. Ultrasonic horns come in a variety of shapes and designs, but all must be tuned to a specific operating frequency; the most common being 15 kHz, 20 kHz, and 40 kHz. Ultrasonic welding utilizes high frequency, vertical motion to produce heat and the flow of thermoplastic material at the interface of mated parts. Pressure is maintained after the delivery of energy is stopped to allow re-solidification of interwoven plastic at the joint, securing the parts with a homogeneous or mechanical bond. This process offers an environmentally friendly means of assembly as opposed to conventional adhesives or mechanical fasteners.Why RPS-SONIC HORN:
1. Every horn will be designed by FEA system , so that to confirm theEnd face of the ultrasonic horn with uniform force
2. All ultrasonic horns with three months warranty.
3. Specialized in high power ultrasonic for more than ten years
4. Every ultrasonic hornwith 24hours old testing before shipment.
5. Good packing, no packing problem during the 10 years exporting business.
6. Every customer will get purchase records and there are certain rewards after accumulation
Service and shipment
- Warranty one year for transducer.
- You can contact us for technical inquiry any time.
- We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
- We supply customized products service for small quantity also.
- Shipment by FED-EX /DHL/UPS/TNT
