20Khz titanium TC4 ultrasonic welding horn transducer horn for textile sealing

Ultrasonic Horn With Customized Material Ultrasonic head is the core component of the ultrasonic system, the horn material is customized according to the clients’ requirements. Titanium material is the best but experience one.

Titanium alloy welding hornis mainly used for ultrasonic precision plastic welding and food cutting. This material is used for continuous vibration machines, with high toughness, thermal conductivity and long service life.Ten characteristics of titanium

1. Low density and high specific strength

2. Good corrosion resistance

3. Good low temperature resistance

4. Good heat resistance

5. Good damping resistance

6. Non-magnetic and non-toxic

7. Low thermal conductivity

8 .Low modulus of elasticity

9. Good suction performance10. Tensile strength is close to its yield strength

Ultrasonic welding jig, welding horn and machine debugging

1 Completely release the “air pressure” in the machine (turn the knob to “0”), so as to perform the progressive positioning of Horn and Nest.

2 Select the appropriate Booster (Gold / Silver / Black) according to the characteristics of the product, and then screw it and Horn into the groove above the machine. (The cover panel is to be screwed on)

3 Temporarily fix the Nest to the base with fixing blocks and screws, so that it can be adjusted manually.

4 Place the part to be welded in Nest, and pull down Horn to see if its contact surface can completely fit the part welding surface? (If not, you can position by rotating the azimuth angle of Horn and adjusting the Nest position)

5 After the positioning is completed, fully tighten the cover panel / fixing block and screws.At this point, you can start the setting and operation of the welding conditions of the machine itself.

Parameter:

Please check our horn dimension as follows:

15k rectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	90	12-30	70	12-30	70	20-30
	120	12-30	80	12-30	90	20-30
	155	12-30	90	12-30	155	20-30
	210	20-30	120	15-30	180	20-30
	270	20-30	160	15-30	210	20-30
	320	20-30	210	15-30	270	20-30
			270	15-30
			320	15-30
			350	15-30
15k Circle horn	Steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		30		30
	50		50		50
	65		65		65
	75		75
	85		85
	90		90
20krectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	50	15-25	50	10-25	90	10-25
	60	15-25	55	10-25	95	10-25
	65	15-25	60	10-25	100	10-25
	70	15-25	70	10-25	115	10-25
	90	15-25	90	10-25	120	10-25
	95	15-25	95	10-25	140	10-25
	115	15-25	115	15-25	160	10-25
	155	15-25	175	15-25	175	10-25
	175	15-25	200	15-25	200	10-25
	200	15-25	210	15-25	210	10-25
	210	15-25	270	15-25	270	10-25
	270	15-25	300	15-25	300	10-25
20k circle horn	steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		20		20
	35		35		35
	40		40		40
	45		45		45
	50		50		50
	54		54		54
	65		65		65
			75

Why RPS-SONIC HORN:

1. Every horn will be designed by FEA system , so that to confirm theEnd face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic hornwith 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT