high quality TC4 15khz Titanium welding horn for ultrasonic welding

Why choose Titanium for ultrasonic horn? TC4 titanium alloy descriptionIntensityAfter solid solution strengthening treatment of TC4 material, the strength does not increase much, namely 1100MPa, and the strength is generally 900MPa in the annealed state. Thermal expansion coefficientTC4 titanium alloy has a series of advantages such as excellent corrosion resistance, low density, high specific strength, good toughness and weldability. Mechanical propertiesTensile strength σb / MPa≥895, prescribed residual elongation stress σr0.2 / MPa≥825, elongation δ5 (%) ≥10, section shrinkage ψ (%) ≥25chemical compositionTC4 contains the balance of titanium (Ti), iron (Fe) ≤ 0.30, carbon (C) ≤ 0.10, nitrogen (N) ≤ 500.05, hydrogen (H) ≤ 0.015, oxygen (0) ≤ 0.20, and aluminum (AI) 5.5 ~ 6.8, Vanadium(V) 3.5 ~ 4.5 density4.5 (g / cm3) Working temperature -100 ~ 550 (° C) Thermal conductivityThe thermal conductivity is 1/5 of iron and 1/10 of aluminum. The thermal conductivity of TC4 is 1 = 7.955W / mK. Titanium alloy TC4 is an extremely important lightweight structural material, which has very important application value and broad application prospects in the fields of petroleum, aviation, aerospace, vehicle engineering, biomedical engineering and other fields.

Parameter:

Please check our horn dimension as follows:

15k rectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	90	12-30	70	12-30	70	20-30
	120	12-30	80	12-30	90	20-30
	155	12-30	90	12-30	155	20-30
	210	20-30	120	15-30	180	20-30
	270	20-30	160	15-30	210	20-30
	320	20-30	210	15-30	270	20-30
			270	15-30
			320	15-30
			350	15-30
15k Circle horn	Steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		30		30
	50		50		50
	65		65		65
	75		75
	85		85
	90		90
20krectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	50	15-25	50	10-25	90	10-25
	60	15-25	55	10-25	95	10-25
	65	15-25	60	10-25	100	10-25
	70	15-25	70	10-25	115	10-25
	90	15-25	90	10-25	120	10-25
	95	15-25	95	10-25	140	10-25
	115	15-25	115	15-25	160	10-25
	155	15-25	175	15-25	175	10-25
	175	15-25	200	15-25	200	10-25
	200	15-25	210	15-25	210	10-25
	210	15-25	270	15-25	270	10-25
	270	15-25	300	15-25	300	10-25
20k circle horn	steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		20		20
	35		35		35
	40		40		40
	45		45		45
	50		50		50
	54		54		54
	65		65		65
			75

The ultrasonic horn is an important component of the ultrasonic vibration system. The main function is to amplify the mass displacement or velocity of the mechanical vibration and concentrate the ultrasonic energy on a small area. The main function of the ultrasonic horn is to change the amplitude of the transducer (generally increase), increase the vibration ratio, improve the efficiency, improve the mechanical quality factor, enhance the heat resistance, expand the temperature range, and extend the use of the transducer life. The ultrasonic transducer adjusts the load matching between the transducer and the ultrasonic tool head by installing an ultrasonic horn, which reduces the resonance impedance and makes it work at the resonance frequency to improve the electro-acoustic conversion efficiency, thereby effectively reducing the ultrasonic wave exchange, and increasing the service life. The design shape of the ultrasonic horn (ultrasonic horn) differs depending on the application of the ultrasonic wave. Generally, the horn are divided into a rod shape, a step shape, a truncated cone shape, an exponential shape, a catenary shape, a Gauss shape, a composite shape and the like. Scope of application Ultrasonic horns are widely used in chemical, petroleum, plastic welding, metal welding, drilling, turning, cleaning, machining and many other fields.

Why RPS-SONIC HORN:

1. Every horn will be designed by FEA system , so that to confirm theEnd face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic hornwith 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT