high quality TC4 15khz Titanium welding horn for ultrasonic welding

Whychoose Titanium for ultrasonic horn? TC4 titanium alloy descriptionIntensityAfter solid solution strengthening treatment of TC4 material, the strength does not increase much, namely 1100MPa, and the strength is generally 900MPa in the annealed state. Thermal expansion coefficientTC4 titanium alloy has a series of advantages such as excellent corrosion resistance, low density, high specific strength, good toughness and weldability. Mechanical propertiesTensile strength σb / MPa≥895, prescribed residual elongation stress σr0.2 / MPa≥825, elongation δ5 (%) ≥10, section shrinkage ψ (%) ≥25chemical compositionTC4 contains the balance of titanium (Ti), iron (Fe) ≤ 0.30, carbon (C) ≤ 0.10, nitrogen (N) ≤ 500.05, hydrogen (H) ≤ 0.015, oxygen (0) ≤ 0.20, and aluminum (AI) 5.5 ~ 6.8, Vanadium(V) 3.5 ~ 4.5 density4.5 (g / cm3) Working temperature -100 ~ 550 (° C) Thermal conductivityThe thermal conductivity is 1/5 of iron and 1/10 of aluminum. The thermal conductivity of TC4 is 1 = 7.955W / mK. Titanium alloy TC4 is an extremely important lightweight structural material, which has very important application value and broad application prospects in the fields of petroleum, aviation, aerospace, vehicle engineering, biomedical engineering and other fields.

Parameter:

Please check our horn dimension as follows:

15k rectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	90	12-30	70	12-30	70	20-30
	120	12-30	80	12-30	90	20-30
	155	12-30	90	12-30	155	20-30
	210	20-30	120	15-30	180	20-30
	270	20-30	160	15-30	210	20-30
	320	20-30	210	15-30	270	20-30
			270	15-30
			320	15-30
			350	15-30
15k Circle horn	Steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		30		30
	50		50		50
	65		65		65
	75		75
	85		85
	90		90
20krectangle horn	Steel		Aluminum alloy		Titanium alloy
	Length(mm)	width(mm)	length(mm)	width(mm)	length(mm)	width(mm)
	50	15-25	50	10-25	90	10-25
	60	15-25	55	10-25	95	10-25
	65	15-25	60	10-25	100	10-25
	70	15-25	70	10-25	115	10-25
	90	15-25	90	10-25	120	10-25
	95	15-25	95	10-25	140	10-25
	115	15-25	115	15-25	160	10-25
	155	15-25	175	15-25	175	10-25
	175	15-25	200	15-25	200	10-25
	200	15-25	210	15-25	210	10-25
	210	15-25	270	15-25	270	10-25
	270	15-25	300	15-25	300	10-25
20k circle horn	steel		Aluminum alloy		Titanium alloy
	diameter		diameter		diameter
	30		20		20
	35		35		35
	40		40		40
	45		45		45
	50		50		50
	54		54		54
	65		65		65
			75

The key factors of the ultrasonic welding horn manufacturing of the ultrasonic welding horn: The vibration mode of the ultrasonic welding horn needs to be a resonance mode with uniform amplitude distribution and scattered internal alternating stress. The smaller the value, the better. The vibration state affects the life and welding ability of the ultrasonic welding horn, and it will cause serious damage to the ultrasonic system. Therefore, it is very important to determine whether the vibration state of the ultrasonic welding horn is normal. In the past, the planning and manufacturing of ultrasonic welding horns were mostly based on experience, and the quality of the vibration state was judged. In addition to the value analysis of the ammeter and voltmeter on HORN CHECK, the vibration state of the ultrasonic mold was mainly measured by hand. Accumulated experience over a suitable period of time is necessary for correct identification, so the vibration state test should be based on instrumental data and supplemented by hand feeling tests. Ultrasonic Welding horn

Vibration Test and Discrimination Method HORN CHECK machine test to check whether the frequency (F) current value <A> and voltage value <V> are within the specified value when the ultrasonic mold vibrates; when the frequency is not within the specified range The electrical characteristics of ultrasonic waves may be different. That is to say, when the ultrasonic mold is not in the standard frequency, its resonance does not mean that it can still maintain resonance in the standard frequency range. Check whether the current and voltage of the ultrasonic mold are abnormal PULSE. The PULSE indicates that the ultrasonic welding horn is difficult to vibrate, which means that the ultrasonic welding horn has a poor vibration state. The impedance analyzer detects whether the waveform of the resonance frequency of the ultrasonic mold is normal by frequency scanning, whether there is a complex frequency, and the ultrasonic welding horn has a frequency close to the resonance frequency.

Why RPS-SONIC HORN:

1. Every horn will be designed by FEA system , so that to confirm theEnd face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic hornwith 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT